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Smart Manufacturing Consultant (Hands-on IT/OT + Cloud)

at Lingaro

India Senior Posted 2026-05-12

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About this role

We’re looking for a hands-on Smart Factory Architect who can design and drive delivery of edge-to-cloud industrial data & application architectures across global manufacturing sites. You’ll bridge OT systems (PLC/SCADA/DCS/MES/Historians) with cloud services (Azure/AWS/Snowflake, etc.), ensuring ISA-95 interoperability, robust cybersecurity (Zero Trust), and reliable data flows for use cases like performance analytics, predictive maintenance, and digital twins. You’ll operate as a technical leader who can review architecture, validate implementation plans, unblock delivery, and communicate clearly across engineering, OT, security, networking, and site stakeholders. ________________________________________ Key responsibilities Architecture & technical leadership •            Act as the technical expert for Smart Factory / Edge architectures in a multi-site, multi-stakeholder environment. •            Review architectural designs (edge, network, cloud, security, data models) and confirm the feasibility of implementation plans. •            Align with Cloud Engineers and OT consultants to ensure ISA-95 compliant IT/OT integration and interoperability across layers (L0–L4/5). •            Validate that all required services are deployed and configured correctly (cloud resources, edge runtime, connectivity, identity, monitoring). Edge-to-cloud integration & data flow validation •            Define and validate edge-to-cloud data flow requirements, including: o            Tag list/signals, payload schemas/formats, naming conventions o            Frequency, buffering, store-and-forward, latency/availability targets o            Data quality rules (units, timestamps, limits, gaps, duplicates) o            Create logical & conceptual models for contextualization •            Validate conceptual and logical modelling of the factory asset hierarchy (site/area/line/cell/equipment/component) and mapping to data streams. •            Support the implementation of industrial connectivity patterns (e.g., OPC UA, MQTT, Modbus, REST) and integration with OT data sources (historians, SCADA, MES, CMMS, LIMS when relevant).     Cloud & platform enablement (Azure/AWS/Snowflake) •            Drive architecture decisions for ingestion, storage, and analytics using services such as: o            Azure (IoT Hub, Event Hubs, Functions, AKS, Data Lake, Databricks/Synapse, Monitor, Key Vault, Private Link) o            AWS (IoT Core, Kinesis, Lambda, EKS, S3, Glue, CloudWatch, Secrets Manager, Greengrass) o            Snowflake (ingestion patterns, data modeling, governance, performance considerations) •            Ensure observability is in place: logging, metrics, tracing, alerting, and operational runbooks. Network, cybersecurity & site readiness •            Coordinate with site IT/networking to ensure: o            Connectivity readiness (routing, DNS, proxy, certificates) o            Firewall rules, ports, and secure connectivity patterns (VPN/ExpressRoute/Direct Connect where applicable) •            Ensure alignment with factory cybersecurity and Zero Trust principles, including segmentation, least privilege, secure remote access, and auditability. Testing, go-live, and operational stabilization •            Own the go-live checklist and drive issue resolution during integration testing and cutover. •            Support test data ingestion and end-to-end validation, from OT signal extraction through cloud ingestion, storage, and consumption. •            Validate performance and reliability requirements (throughput, latency, resilience, recovery) and ensure operational handover readiness. Digital Twin & OT platforms •            Contribute to Digital Twin concepts built on IT/OT convergence (asset hierarchy + telemetry + context). •            Work hands-on with OT / Smart Factory platforms such as AVEVA, Sight Machine, and/or similar (e.g., Ignition, OSIsoft/PI, Tulip, PTC ThingWorx, depending on environment). ________________________________________ Required qualifications & experience •            7+ years of experience in industrial IT/OT, smart factory, or manufacturing digitalization roles, with architect-level ownership of designs and deployments. •            Proven hands-on delivery experience implementing edge-to-cloud integration in real factory environments. •            Strong understanding of: o            ISA-95 (integration patterns and manufacturing system layers) o            Industrial architectures (OT network segmentation, DMZ patterns, edge gateways) o            Core OT systems (PLC/SCADA/DCS, historian, MES) and data acquisition methods •            Cloud architecture experience on Azure and/or AWS (plus familiarity with Snowflake, databricks and modern data platforms). •            Solid fundamentals in networking (firewalls, VLANs, routing, certificates, proxies) and troubleshooting in restricted environments. •            knowledge of identity and access management (Azure AD/RBAC/Managed Identities or AWS IAM, secrets, key management). •            Excellent communication skills, able to lead technical conversations with security, IT, OT, and business stakeholders globally. ________________________________________ Technical skill set (must-have) •            Edge/IIoT protocols & patterns: OPC UA, MQTT, REST APIs, store-and-forward, buffering, offline resilience •            Data engineering basics: schema design, time-series concepts, streaming ingestion, partitioning, data quality checks •            Cloud security: least privilege, private networking, key management, audit/logging, policy enforcement •            Operational readiness: integration test planning, go-live governance, incident triage and structured problem-solving ________________________________________ Preferred / nice-to-have •            Knowledge of IEC 62443 / OT security frameworks and industrial zero trust patterns. •            Experience with Kubernetes at edge/cloud (AKS/EKS), IaC (Terraform/Bicep/CloudFormation), and CI/CD. •            Experience with industrial historians and time-series stacks (e.g., AVEVA/PI-like patterns). •            Familiarity with data governance (catalog, lineage, access policies) and regulated environments. •            Experience building or operationalizing Digital Twin solutions (asset model + context + telemetry). ________________________________________

How to get this job at Lingaro

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