The purpose of this position is to manage daily maintenance operations with a team of maintenance personnel to ensure machine and equipment availability, reliability, efficiency, and adherence to quality and safety standards for production
Repair and Maintenance
Perform repairs and maintenance tasks to rectify issues identified during inspections or troubleshooting. MTBF, Plan vs Unplanned Ratio, blue collar associate Skill Level Index
Maintenance reporting and spares planning
Provide regular reports on maintenance activities, repairs, and equipment status to stakeholders. Track key department KPIs such as MTBF, MTTR, PMI completion and other relevant metrics. Keep track of spare parts inventory, plan and initiate procurement processes as needed.
Dept SQCD targets, R&M Budget, MAZE Inventory
Task allocation and monitoring
Allocate maintenance tasks, repairs, inspections, and preventive maintenance activities to team members based on skill levels, workload, and equipment needs. Plan regular inspections to identify potential issues, wear and tear, or signs of malfunction, and address them before they escalate.
TPM Step Level
Trouble shooting
Provide quick response and support in diagnosing and trouble shooting maintenance problems, using the technical expertise and collaboration with the team to find effective solutions. Participate in TPM activities.
MTBF, MTTR
Maintenance analysis and optimization.
Document and analyse maintenance activities, repairs, inspections, maintenance schedules, equipment history, trends, to identify areas of improvement and implement necessary changes. Identify opportunities for Digital projects, smart automation, cost reduction, improvements etc.
Kaizen, Lessons Learned, Employee Suggestions
Competency Requirement
Knowledge:
Advance knowledge and understanding of Machine elements and control systems.
Advance knowledge on electrical and mechanical safety.
Advance knowledge on lean principles, IATF standards
Functional Skills:
Advance knowledge in Diagnosis & Trouble shooting skills of machine elements
Advance knowledge in Root cause identification & correctives Actions, Machine & gauge capability
Required Qualifications:
• B.E. / B.Tech (Mechanical)
• 6 to 10years of experience in Manufacturing, Production, Automobile or Service Industry
Preferred Skills & Experience:
Equipment & Systems Expertise:
• Hands-on experience with Special Purpose Machines SPM, CNC, VMC, Heat Treatment,Grinding, Automation, Pneumatics, and Hydraulics systems
• Proficiency in vacuum systems, alignment.
• Gearbox, Pump and minor overhaul and maintenance capabilities
Process & Application Knowledge:
• Experience in Grinding, Heat Treatment & surface treatment Cleaning processes.
Maintenance & Operational Competencies:
• Mechanical maintenance in manufacturing environments
• Total Productive Maintenance (TPM) implementation and execution
• SAP PM module proficiency
• Safety compliance and regulatory adherence
Advance knowledge and understanding of
preventive, breakdown, and predictive maintenance
of mechanical equipment such as
ball screw, bearings, conveyors, pumps, hydraulic and pneumatic systems
.
Hands‑on experience in
troubleshooting mechanical failures
, root cause analysis (RCA), and implementation of
permanent corrective actions
is required.
Advance knowledge on
lean principles, IATF standards
Advance knowledge in Diagnosis & Trouble shooting skills of machine elements
Advance knowledge in Root cause identification & correctives Actions, Machine & gauge capability.
Knowledge of
industrial safety standards
, lock‑out/tag‑out (LOTO), and safe maintenance practices is mandatory.
The role involves
shift working
Good communication skills and ability to work closely with
electrical, automation, production, and quality teams
are essential.
