Keys Tasks & Responsibilities of current position:
Execute production process as per process flow and control plan
Follow all check sheets, autonomous checks /line start up instructions etc .
Orderliness and cleanliness (5s) , Maintain IPN standards in coil area
Ensure 0 defect in product quality.
Training of technicians as per training plan & skill matrix improvement.
Reduce rework and rejection.
Execution of daily/monthly production plan.
Knowledge of control system & camera system.
Knowledge about lean manufacturing system.
Knowledge of control documents Control plan, Process flow & PFMEA.
Knowledge of line documents work instruction, Autonomous check sheet, First part Inspection sheet, 3 S Check sheet. Set up change over.
Enhance utilization and efficiency.
Follow Health, Safety & Environment rules and guideline.
Kaizen improvements.
Rotation as FLM in all 3 shifts
B.E/B.Tech - Mechanical/Production
5 to 7 Years
KPIs linked to policy deployment
Improve OEE levels of assembly lines.
Reduce "0" Km customer complaint.
Reduce Internal failure cost (IDC)
Improve productivity: pcs/manhr and pcs/hour on coil lines.
Improve First Pass Yield (FPY) on coil lines.
Improve EHS Compliance and daily audit score