Responsibility:
1.
Responsible
to ensure safe evacuation of all the employees of the department and report the
numbers during emergency.
2.
Ensure
adherence of basic safety requirements of various work permits by team members
and seeks approval prior to work.
3.
Train the
team to recognize & identify potential hazards during critical maintenance
work and ensures 100% adherence on shop floor.
4.
Ensure
compliance of LOTO and availability of adequate resources for the team by
performing regular checks and site visits
5.
Lead closer
of all the safety observations & NVO observations, conduct the safety
observations rounds and ensure to complete the observations
6.
Ensure 100%
adherence for JSA prior to Work
7.
Review and
ensure the periodic updating of new instruments in the master checklist
8.
Monitor and
review that the new instruments to the concerned user departments as per the
requirement and related details are to be recorded.
9.
Co-ordinate
with other sections of engineering department for day-to-day maintenance and
projects
10.
Organize and
trains the team to work as per requirement
11.
Plan manpower
efficiently to optimize utilization skills and knowledge.
12.
To follow
safety norms and adhere with company policy.
13.
To follow the
Quality Policy & Contamination prevention policy of the company
14.
Review and
monitor the Calibrations master list and Annual Calibrations schedule and
update the same in SAP
15.
Review and
ensures the Execution of the calibrations through SAP as per calibration policy
and related Instrument calibration SOP’s
16.
Identify ways
to reduce BM, promotes predictive maintenance approaches, keeps track of
equipment’s health and prepares annual breakdown trend
17.
Identify ways
to reduce BM, promotes predictive maintenance approaches, keeps track of
equipment’s health and prepares annual breakdown trend
18.
Ensure
reduction of breakdown rate by utilizing preventive maintenance approach and
completion of PM activities in compliance with annual schedule
19.
Improvise
maintenance activities by introducing new technologies and improved tools.
20.
Plan
condition monitoring, reliability Centered Maintenance (RCM) and ensures
renewal of contract agreements
21.
Ensure
availability of spares & critical parts
22.
Identify new
vendors and follow up with SCM for spares procurement
23.
Lead the project
work and performs modifications as per the requirement and ensures timely
completion of same.
24.
Identify new
vendors and coordinates with SCM for timely delivery of inventory and
materials.
25.
Facilitate
& Review daily meetings, implements Kaizen and 5S in work area.
26.
Participate
in CFT projects and draws insights to improve business results.
27.
Review the
identified root cause of a problem and implement Corrective and Preventive
Actions (Why-why, Kaizens) & Tracking the effectiveness.
28.
Understand
and Execute continuous improvement by implementing DMAIC (Define, Measure, Analyze,
Implement and Control) method in solving the problems
29.
Adhere to
requirements as per written procedures.
30.
Plan
resources while taking calculated risks to provide 24*7 engineering support
& services needed for manufacturing
31.
Solve
engineering issues faster with minimum disruption of production time using
science, technology, analytics and/or digital tools
32.
Create
processes & systems that yields repeated success with minimum room for
errors
33.
Demonstrate
complete ownership of end-result of installation/ maintenance/ repair/
calibration, etc. of manufacturing systems
34.
Preparation
of BOQ of Instruments as per the P&ID.
35.
Act
as project engineer for design, prototype fabrication, and manufacturing
development.
Authorities
36.
Approve the
documentation of Instrumentation department.
37.
Recommend the
material requisition from warehouse.
38.
Stop any
unsafe work practices.
39.
Propose
actions or improvement plans in view of increased Conservation of energy,
resources and minimization of hazard and increased quality of product.
Accountabilities
40.
For
avoiding
wastage and misuse of equipment, materials and tools.
For providing the highest level of safety during all stages of
Instrumentation activities, execution, to avoid any type of incidents or
accidents.
