Key Responsibilities:
The Fuel System Integrator is responsible for end-to-end integration, validation, and optimization of the fuel system architecture for engine or vehicle programs. Details as below:
1. System Architecture & Design
Understand fuel system architecture (tank, pump, filters, rails, injectors, sensors, lines).
Support DFMEA/PFMEA, boundary diagrams, and P-diagrams.
2. Integration & Validation
Support integration of fuel system components into engine/vehicle platforms.
Support Coordination with calibration, hardware, and controls teams to ensure robust operation across all duty cycles.
Support in Development of integration test plans, validation matrices, and verification procedures.
Analyze results from component, subsystem, and vehicle testing to drive issue resolution.
3. Cross‑Functional Collaboration
Work closely with Calibration, Controls, Mechanical Design, Electronics, and Program Management teams.
Support leadership in design reviews and cross-functional issue resolution forums.
Collaborate with suppliers for component selection, qualification, and release.
4. Issue Resolution & Troubleshooting
Support root‑cause analysis for fuel system issues
Utilize diagnostic tools and data analysis to recommend corrective actions.
Support warranty/field return investigations.
5. Compliance & Safety
Ensure system compliance with emissions standards (BSIII/BSIV/BSVI, EPA, Euro).
Support Functional Safety (ISO 26262) assessments related to fuel system controls and components.
6. Documentation & Reporting
Document and communicate the findings with technical and non-technical audience.
Skills and Experience Required:
Experience: 8 to 10 Years experience in fuel system development, engine systems engineering, or related domains.
Qualifications: Bachelor’s or Master’s degree in Mechanical / Automotive / Electrical Engineering
Strong understanding of IC engines, injection systems, fuel pumps, tank systems, filters, and emissions requirements.
Experience with validation tools (INCA, CANalyzer, Vector tools, test benches).
Knowledge of DFMEA, DVP&R, CAD/CAE basics.
Expertise in high‑pressure common rail systems or GDI/port‑fuel injection.
Experience with ECU software integration or calibration.
Familiarity with functional safety (ISO 26262) and OBD diagnostic strategies.
Knowledge of supplier management and release processes.
Strong communication and working with cross-functional teams.
Location :
Pune, Maharashtra
